Pilot Plant Supervisor

Team hiring a pilot plant supervisor

We are Hiring a Pilot Plant Supervisor

This is a fantastic opportunity for a driven engineer to join an organisation with ambitious plans in the sustainable biorefining sector. Ideally suited for someone who wants to develop their design and operational experience into pilot plant management with the opportunity of becoming a key support in the full lifecycle project of Bio-Sep’s First Commercial Plant.

The Pilot Plant Supervisor will be responsible for the safe and effective daily operations at the Bio-Sep Pilot Plant located at Melton Mowbray, Leicestershire, UK. Reporting to the Principal Process Engineer, the Pilot Plant Supervisor will provide the technical leadership on the day-to-day pilot plant and test rig operations for pilot scale production. They will assist the Principal Process Engineer, Chief Engineer and Chief Chemist in applying the technology principles demonstrated on the pilot plant to the design and delivery of our first commercial plant.

Company  Overview

Bio-Sep is an early-stage green technology company pioneering the ultrasonic processing of woody biomass to extract high-value, renewable biochemicals with broad sector applications including bio-based materials, sustainable cosmetics, pharmaceuticals, and personal care products.

The technology is being demonstrated on an industrial scale pilot plant, whilst the company are developing plans to design and build a full scale commercial biorefinery in the year ahead.

Key Responsibilities

Be the responsible person for the Pilot Plant developing through the role into the Subject Matter Expert for Bio-Sep Pilot Plant Operations.

Take ownership of the Pilot Plant Safety File and support the Principal Process Engineer in implementing Engineering Change Management including updating P&IDs, process documentation and participating in risk assessment/HAZOPs.

Improve and implement SHE best practices for the Pilot Plant Facility.

Compile and update the SOPs for safe and effective operations of the equipment at the Pilot facility.

Train, direct and supervise all personnel involved in Pilot Plant and Test Rig Operation.

Work with the Chief Chemist planning and implementing trial runs.

Trouble-shoot and identify Process Optimisation opportunities following Root Cause Analysis.

Point of contact with 3rd party engineering support contractor. Develop and build relationships with contractors for improved equipment management and maintenance.

Specify, prepare the case for and arrange subcontract engineering support for plant and test rig maintenance, repair and modification beyond the capability of BSL personnel including associated design services.

Procurement, storage, custody and handling of equipment, spares, materials and consumables for the Pilot Plant.

Liaise with the Melton Commercial Park site manager on operational and safety matters having PP3, test rig and laboratory implications.

Experience & Skills

  • Degree in chemical engineering or an HND in Chemical Engineering via an apprenticeship scheme from a chemical manufacturing organisation.
  • Minimum 5 years experience in a Pilot and Chemicals Operations Facility.
  • Demonstrable competence in Plant Operations, Process Safety and Process Optimisation.
  • A pro-active attitude and mindset, with an inherent willingness to support a  variety of tasks and requirements.
  • Excellent communication skills and demonstratable ability to work effectively across teams.
  • Experience in Continuous Improvement and Lean Manufacturing Techniques are desirable but not essential.

Bio-Sep Joins Allia Climate Accelerator 2022

Allia Climate Accelerator

Bio-Sep were selected to join the very first cohort of Allia’s Climate Accelerator programme, which is culminating in a pitch day on the 14th July, when we will be proud to be pitching alongside our cohort of inspirational impact founders.

Allia is the first UK partner of EIT Climate-KIC to run a 6-month intensive Accelerator offering climate tech founders the opportunity to develop their start-ups and tackle the critical mission of the climate crisis. 

EIT Climate-KIC is the EU’s main climate innovation initiative, supported by the European Institute of Innovation and Technology (EIT), and works with more than 450 global partners to accelerate the transition to a zero-carbon, climate-resilient society. Allia have been running an Impact Accelerator in both Cambridge and London for 5 years, and have helped hundreds of start-ups to scale, develop and amplify their impact

Bio-Sep were selected to join the first cohort to help accelerate the commercialisation of our technology that will contribute to the circular economy by upcycling low value biomass by extracting valuable bio-chemicals, delivering significant global socio-economic benefits.

During Allia’s Climate Accelerator we have had 6 months of intensive coaching and mentoring from industry experts and specialist workshops, and have gained much from being part of an incredible cohort of climate positive start ups.

Start-ups with innovative solutions with huge potential for scalable environmental impact, be it in carbon removal, adaptation, an enabling technology or other environmental friendly enterprise. As a cohort we have been working with tools and methodologies for estimating and validating the climate impact of our ventures.

The programme is culminating with a pitch day on the 14th July where the founders including Bio-Sep’s CEO, Adrian Black, will present to a judging panel and audience of entrepreneurs, industry leaders, investors and climate funds. 

Register and watch us all pitch and find out about some incredible climate positive ventures that are about to graduate from Alias Climate Accelerator!


The in-person event will take place from 2-5pm at the British Antarctic Survey, High Cross, Madingley Rd, Cambridge CB3 0ET and will be streamed online. You can register to attend the event either in person in Cambridge or online via zoom. Follow the link below to register.